bearing failure analysis
Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.
bearing failure analysis
Innovative solutions
Viiplus is good in the design, development and manufacture of high performance self-lubricating bearings, plain bearings, sliding plates and thrust washers.
Sealing solutions
Offer standard seals and custom engineered bearings solutions to increase uptime, improve machine reliability, reduce friction and power losses, and extend lubricant life.
Lubrication solutions
From specialized lubricants to state-of-the-art lubrication systems and lubrication management ser vices, bearing lubrication solutions from Viiplus can help to reduce lubrication related downtime and lubricant consumption.
How To Choose The Right Self-lubricating Bearing For Your Company
A good plain bearing supplier can make a massive difference for you company.
- Plain bearing failure analysis is important in every link
The purpose of plain bearing failure analtsis and inspecting damaged bearings and their mating parts is to determine the probable causes of the bearing failure and to avoid any future failures.
Plain Bearing life and bearing failures solution
Causes of plain bearing failure
Here Are The Seven Most Common Reasons Why Plain Bearings Fail:
Types of Plain Bearings (Bushings)
EXPLORE MORE BUSHINGS & BEARINGS
SELF-LUBRICATING ‘S BENEFITS
Quality materials you can rely on Quality/Reliability Material allows for compact design Common to One Piece Compact Bushing Design…
Self-lubricating bushings can vary considerably in both material and design style.
Metal – PTFE Bushing
Carbon steel self-lubricating, Metallic composite self-lubricating bearing.
Composite Bushing DX
Marginal Pb-free self-lubricating bearings
Graphite Plugged Bronze Bushing
Self-lubricating bearings: flanged-sleeve bearings made of plugged graphite bronze C86300 are available.
Metal-ploymer POM Bushing
Marginal pb-free self-lubricating bearing
Bimetal Bearing Bushing
Bimetallic self-lubricating Bearings
Wrapped Bronze Bearing
Monometallic self-lubricating bearing, Bronze self-lubricating bearing with through holes
Bearing Service & Supply – Your Industrial Supplier
We offers the industry’s trusted bearing failure analysis, as well as causes of bearing failure and plain bearing bushes products.
The plain bearings are ideal for earth moving machinery, drilling machinery, industrial equipment and more.
Quality plain bearing products and tribology solutions to customers around the world
Properly specified, self-lubricating bearings reduce maintenance costs, extend bearing life, and are more environmentally friendly.
Plain bearing failures reduce a plant’s operating efficiency, increase downtime, drive cost of operations up and, in the worst cases, may injure workers.
Self-lubricating bronze bearing, Sliding Dry Bearings – Environmentally friendly for many years
WHAT ARE THE MOST FREQUENT CAUSES OF BEARING FAILURE FOR YOUR BEARING APPLICATIONS?
While it may seem like common sense, standard wear and tear is one of the leading causes of plain bearing failure.
Improperlubrication is the major cause of sliding bearing failure.
Bearings can only achieve maximum performance levels with adequate lubrication.
Plain bush bearings type
- Cylindrical bushings bearing
- Flanged bushings sleeve
- Thrust Washers
- Strips
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Did you know that external environmental factors and improper mounting are the most common causes of bearing failure? The bearing type, application and situation are all unique, so you must carefully consider a number of factors before coming to a conclusion about what’s causing your bearings to fail.
COMMON FACTORS THAT LEAD TO PLAIN BEARING FAILURE – FAILURE ANALYSIS
CONTAMINATION
Causes: Dirt, abrasive grit, link, dust, steel chips from contaminated work areas, dirty hands or tools, or foreign matter in lubricants or cleaning solutions.
What to look for: Denting of rolling elements and raceways, causing vibration
How to fix it: Filter the lubricant, clean work areas, tools, fixtures, and hands to reduce the risk of contamination.
IMPROPER MOUNTING
Causes: Improper installation of the mounting. In most instances, bearings should be mounted with a press fit on the rotating ring.
What to look for: These are some of the prevalent conditions that can cause denting, wear, cracked rings, high operating temperature, early fatigue, and premature failure of bearings (among many others).
-Mounting bearings on shafts by applying pressure or blows to the outer race
-Mounting bearings into a housing by pressing on the inner ring
-Loose shaft fit
-Loose housing fit
-Excessive tight fits
-Out of round housings
-Poor finish on the bearing seat
How to fix it: Install mountings properly, and provide training to ensure all employees understand the difference between a properly and improperly installed mounting.
MISALIGNMENT
Causes: Commonly caused by bent shafts, out-of-square shaft shoulders, out-of-square spacers, out-of-square clamping nuts or improper installation due to loose fits. Misalignment can result in overheating and separator failure.
What to look for: A wear path not parallel to raceway edges on the raceway of the non-rotating ring.
How to fix it: Inspect shafts and housings for runout of shoulders and bearing seats, use precision grade locknuts.
FALSE BRINELLING
Causes: The rapid movement of the balls in the raceway while the equipment is idle. The quickly moving elements remove the lubrication, and lack of rotation in the bearing does not allow fresh lubricant to return to the spot.
What to look for: Linear wear marks in axial direction at the rolling element pitch, no raised edges as opposed to marks due to incorrect mounting.
How to fix it: Eliminate or absorb external vibration, and use lubricants containing anti-wear additives.
Solutions For Every Industry
Searching for Dependable Bushing Solutions? viiplus Has What You Need.
Design Guides, Materials
Bushing design, Comprehensive design manuals covering a range of self-lubricating materials used in all of viiplus’s manufacturing processes.
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Manufacturing On Demand, Technical Guides For Machining Design. Discover the latest in metal alloys, materials, and design tips for manufacturing custom machined and self-lubricating bearing parts.
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