Bronze Wear Plates： Custom Machined Bronze Bushings & Bronze Parts

Bearing Bronze Solutions – Tailored for Efficiency & Strength

Custom-Machined Bronze Bushings, Bearings, and Alloy Plate Parts

Bronze plates are indispensable components across various industrial sectors due to their strength, durability, and versatility. They are particularly well-suited for heavy-duty machinery, hydraulic systems, and power transmission equipment, where performance under demanding conditions is critical. For tailored solutions that meet specific operational needs, consulting with specialized suppliers can provide valuable insights into the best materials and designs.

Our products are manufactured in accordance with the standards established by ASTM (American Society for Testing and Materials), CDA (Copper Development Association), and SAE (Society of Automotive Engineers). This commitment ensures that our bronze bushings, bearings, and bronze plate consistently meet the your request quality and performance standards across various applications.

Self-Lubricated Bronze Machining
Bronze copper alloys, including ASTM and EN standards for both casting and wrought forms, are commonly used in bearing bushings due to their excellent mechanical properties, corrosion resistance, and self-lubricating capabilities when integrated with graphite.
Standard Size Bushings
Bearing bronze alloys according to ASTM B505, ASTM B271, ASTM B22 include various compositions such as CuSn5Zn5Pb5, CuSn6, CuSn7Pb6Zn4, CuSn10, C52100, CuSn12, CuSn14, CuAl10Fe2, CuAl10Ni5Fe5, CuSn10Pb10, CuSn7Pb15, and CuSn5Pb20, each designed for specific applications in bearings and bushings due to their excellent mechanical properties and wear resistance.
Self-Lubrication Options for Bronze Bearings Material

Choosing the Wear-Resistant Copper Alloys for Port Machinery: Materials for High Load and Harsh Conditions

In the application of copper alloy wear-resistant blocks for port machinery, selecting the most durable and suitable material for high-load and harsh conditions involves considering several factors. These include wear resistance, corrosion resistance, and load-bearing capacity. In this blog post, we’ll take a closer look at several common copper alloys that excel in various working environments, especially in port machinery applications where extreme conditions are the norm.

Comparison of Copper Alloys for Wear Resistance

Here’s a quick comparison of some key copper alloys and their wear resistance characteristics:

Copper Alloy Type Wear Resistance Characteristics
Aluminum Bronze High strength, exceptional wear resistance, ideal for heavy load applications. Commonly used in gears and bushings.
Tin Bronze Good wear resistance and corrosion resistance, suitable for manufacturing durable parts, but slightly less durable than aluminum bronze.
Brass Relatively soft, general wear resistance, often used where good machinability is needed.
Phosphor Bronze Increased strength and hardness, good wear resistance, though not as resistant as aluminum bronze.

Types of Bronze Bearings, Cast Bronze Sleeve Bushings

Customization Options: Manufacturers can tailor groove patterns to meet specific operational requirements, optimizing performance based on load conditions and speed.

Sizes and Customization: Bronze plates are available in various thicknesses and sizes. Common thicknesses range from 0.15 mm up to several inches, with standard dimensions typically being 2000 mm x 1000 mm or 3000 mm x 1000 mm. Custom sizes can be produced based on specific project requirements through cutting services offered by suppliers.

For projects requiring specific bronze plate characteristics or custom modifications, contacting a specialized supplier can provide tailored solutions that meet unique operational needs. Grooved bronze bushings are widely used across various industries due to their robust performance characteristics.

CAST BRONZE BEARING BUSHING cuzn25al5
Cu82Ni4Al10Fe4 Bearing Plate Graphite insert

Selection Guide for Bearing Bronze Bushing Materials, Types of Grooves for Lubrication

There are various groove designs that can be integrated into bronze bushings, each tailored for specific applications:

Circular Grooves: These grooves ensure even distribution of lubricant across the bushing surface, promoting consistent lubrication.

Wick Grooves: Similar to a lamp wick, these grooves effectively hold and distribute lubricant, ensuring that the bushing remains well-lubricated even under heavy loads.

Straight Grooves: Running parallel to the shaft, these grooves allow direct lubrication along the length of the bushing, making them ideal for linear applications.

V-Shaped Grooves: Particularly effective for oil lubrication, this design promotes the formation of an oil film between the bearing and shaft, reducing friction.

Closed and Open Grooves: Closed grooves trap lubricant within them, while open grooves allow free flow across the bearing surface. The choice between these designs depends on the specific lubrication needs of the application.

Benefits of Grooved Bronze Bushings: Incorporating grooves into bronze bushings offers several advantages:

Enhanced Lubrication: The grooves act as reservoirs for lubricants, ensuring a consistent supply that minimizes friction and wear.

Reduced Maintenance: With effective lubrication pathways, grooved bushings require less frequent maintenance compared to traditional bushings.

Increased Durability: Properly lubricated bushings can withstand higher loads and operate effectively in challenging conditions, extending their service life！

Our cast bronze plates offer a dependable, low-friction surface for rotating shafts, ensuring optimal performance even in the most demanding applications.

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Selection Guide for Bearing Bronze plate Materials, Materials for High Load and Harsh Conditions

1. Aluminum Bronze (C95400 and C95500)

Advantages:

Aluminum bronze alloys, such as C95400 and C95500, are known for their outstanding wear resistance, especially in high-load and high-impact conditions. They also offer excellent corrosion resistance, particularly against seawater and moisture. Furthermore, they have high strength and can withstand elevated temperatures, making them an excellent choice for challenging environments.

Applications:

These alloys are frequently used in maritime applications, port machinery, and other high-load environments where both wear resistance and corrosion resistance are critical.

2. Nickel Aluminum Bronze (C95500)

Advantages:

Nickel aluminum bronze (C95500) is a high-strength, wear-resistant alloy designed for heavy-duty and high-impact applications. It has superior corrosion resistance and wear properties compared to standard aluminum bronze, especially in marine environments. This alloy can handle extreme friction, making it perfect for high-stress applications in ports and on ships.

Applications:

Nickel aluminum bronze is widely used in naval, port equipment, and other applications that require materials to withstand high friction and wear. It’s especially suitable for parts exposed to seawater and heavy loads.

3. Tin Bronze (C93200)

Advantages: Tin bronze offers good wear resistance and self-lubricating properties, meaning it performs well without requiring excessive lubrication. These alloys are ideal for medium-to-high load applications, providing excellent durability while reducing the need for maintenance and lubrication.

Applications:

Tin bronze is used in the manufacturing of parts that are subjected to moderate loads and higher friction. It’s commonly found in port machinery components where reliable performance under less demanding conditions is required.

4. Phosphor Bronze (C52100/ CuSn8P)

Advantages: Phosphor bronze alloys have excellent wear resistance and corrosion resistance, particularly in high-load and high-speed applications. These materials also possess good self-lubricating properties, reducing friction and wear over time. They are well-suited for environments where parts are exposed to moisture and other corrosive agents.

Applications:

Phosphor bronze is typically used in high-load, sliding components, making it ideal for port machinery and other applications in humid or corrosive environments.

Among all the copper alloys, aluminum bronze (such as C95400 and C95500) stands out as the most wear-resistant option. Thanks to its high strength and excellent wear properties, it is particularly suited for applications in high-load and high-temperature environments. Therefore, if you’re looking for the most wear-resistant copper alloy for port machinery, aluminum bronze is undoubtedly the best choice.

In summary, whether you’re dealing with marine environments, heavy-duty machinery, or high-friction applications, choosing the right copper alloy can significantly improve the performance and lifespan of your components. Aluminum bronze and nickel aluminum bronze, in particular, are the top contenders for extreme conditions, offering superior durability and resistance to wear and corrosion.

marine bushing
Pb2 : ALU BRONZE WASHER Bearing
Heavy-duty machinery
Industrial Machinery: Used as wear plates in heavy machinery, bronze plates reduce friction between moving parts, enhancing durability and performance.
Hydraulic System
bronze plate g-cual10ni nickel aluminum bronze JESW Oilless Wear Plate
Hydraulic systems

In hydraulic applications, bronze plates serve crucial functions:

  1. Pistons and Cylinder Liners: Their corrosion resistance and ability to withstand high pressures make bronze plates suitable for hydraulic systems where reliability is essential.

  2. Thrust Plates: These components regulate axial movement within hydraulic gear pumps, ensuring smooth operation and longevity by minimizing metal-to-metal contact

solar power bushings
Lower Stem Bush for wicket gate Gun MetalLTB-2,LG-2
Power transmission equipment

Bronze is a preferred material in power transmission systems due to its:

High Load Capacity: Bronze plates are used in gears, bushings, and bearings that require excellent load-bearing capabilities while maintaining low friction8.

Durability: The resilience of bronze against wear and fatigue makes it suitable for applications involving continuous motion and stress.

marine bush
Oilless Bushes with Solid-Lubricant Depots bearing with graphite plugs CuZn25Al5
Marine applications
Graphite-embedded bronze plate for Marine Applications: Due to their corrosion resistance in saltwater environments, bronze plates are ideal for ship fittings, propellers, and other marine hardware.

Custom Aluminum Bronze Bearing Parts，CNC Machining Service， Prototype Design & Engineer, a range of products including self-lubricating bushes and bearings

Lubrication Solutions

Machined Parts & Custom Castings

Graphite Grooves or Plugs, Incorporating Grooves for Lubrication in Cast Bronze Bushings

When designing machinery or projects that require cast bronze bushings, incorporating grooves for lubrication is essential for enhancing performance and extending the lifespan of components. Grooved bushings facilitate the effective distribution of lubricants, such as oil and grease, which significantly reduces friction and wear during operation. For projects requiring custom modifications to cast bronze bushings with grooves for lubrication, it is advisable to consult with specialists who can provide tailored solutions. This ensures that the groove design aligns perfectly with your operational needs and enhances the overall efficiency of your machinery.

Most Popular Bronze Alloys
C86300 Manganese Bronze Alloy

  • Manganese Bronze (C86300) SAE 430B, High strength yellow brass.: Known for its strength and corrosion resistance, manganese bronze is often used in marine applications and for making gears and other components subjected to wear.

C95400 Aluminum Bronze Alloy

  • Aluminum Bronze (C95400, CuAL10Fe3): Known for its high strength and excellent wear resistance, this alloy is commonly used in marine hardware, heavy-duty machinery components, and wear plates. It has a low coefficient of friction, making it suitable for applications where galling could be an issue.

C93200 High-Leaded Tin Bronze Alloy

  • A durable high-leaded tin bronze, C93200 83-7-7-3, SAE 660, CuSn7ZnPb Bronze is a cast alloy made up of copper, tin, and lead. It has good strength, wear resistance, and anti-friction properties. Because it resists corrosion well, it can be used in many different applications.

Bronze Alloys Available
C63000 Nickel Aluminum Bronze Alloy

  • C63000 nickel aluminum bronze is a wrought alloy that has nickel for added strength. It works well in applications where heavy loads, abrasive wear, or corrosion are present.

C95500 Nickel Aluminum Bronze Alloy( CuAl10Ni)

  • C95500 CuAl10Ni, nickel aluminum bronze is an alloy made with copper, aluminum, iron, and nickel. It has exceptional durability and works well in applications with high loads and heat. Other CuAl10Ni, CuAl10Ni5, CuAl10Fe5Ni5

C95900 Aluminum Bronze Alloy

  • C95900 aluminum bronze is a durable alloy that works well in harsh conditions. It has excellent abrasive resistance and strength when paired with hardened steels.

C52100 Phosphor bronze

  • Phosphor bronze C52100 also designated as as CuSn8P contains copper, tin, and phosphorus. Phosphorus increases the wear resistance and stiffness of the alloy.

C54400 Phosphor bronze

  • C54400 Phosphor Bronze, commonly known as “B-2” bronze, is a highly regarded material for bearings due to its excellent machinability and wear resistance. With a machinability rating of 80, C54400 is ideal for applications that require both strength and durability. This alloy is also used in electrical applications where high strength is essential. Known for its toughness, fine grain structure, and exceptional corrosion resistance, C54400 is a versatile material in various industrial uses.

Lubrication Bearing Comparison Guide: Copper, Brass bearing, &Bronze Plate
Bronze plates are indispensable components across various industrial sectors due to their strength, durability, and versatility. They are particularly well-suited for heavy-duty machinery, hydraulic systems, and power transmission equipment, where performance under demanding conditions is critical.