C95500

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C95500

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C95500 Bronze Bearings: A Benchmark in Durability and Performance, MEC H A N IC A L PR OPERT IES OF SUPPORT BR ON ZE ALLOY ( B2 7 1 -C 9 5 5 0 0 )

In the field of bearing technology, the material choice is crucial for ensuring long-lasting performance and reliability. One of the standout materials for bearing applications is the C95500 bronze alloy. Known for its high strength and excellent wear resistance, C95500 bronze bearings are widely used in various demanding industrial applications.

  • Sliding surface
  • with running-in-film
  • Solid lubricant
  • Base material (bronze)

Composition and Properties of C95500 Bronze

C95500 is an aluminum bronze alloy, recognized for its robust mechanical properties and exceptional durability. The typical composition of C95500 includes:

  • Copper (Cu): 77%
  • Aluminum (Al): 10-11.5%
  • Iron (Fe): 3-5%
  • Manganese (Mn): 0.5-1.5%

This specific combination of elements provides C95500 with several key properties that make it ideal for bearing applications:

  • High Strength: The alloy’s significant aluminum content contributes to its high tensile strength and resistance to deformation under load.
  • Excellent Wear Resistance: The presence of iron and manganese enhances the alloy’s hardness and wear resistance, ensuring longevity even in high-friction environments.
  • Corrosion Resistance: C95500 exhibits good corrosion resistance, making it suitable for use in harsh and corrosive environments.
  • Heat Resistance: The alloy maintains its mechanical properties at elevated temperatures, which is critical for high-temperature applications.

Advantages of C95500 Bronze Bearings

  1. Durability: C95500 bronze bearings are designed to withstand heavy loads and high-stress conditions, making them a reliable choice for critical applications.
  2. Reduced Maintenance: The alloy’s wear resistance means that bearings require less frequent replacement and maintenance, reducing operational downtime and costs.
  3. Versatility: These bearings can be used in a wide range of environments, including marine, industrial, and aerospace applications, due to their robust properties.
  4. Machinability: Despite its high strength, C95500 is relatively easy to machine, allowing for the precise manufacturing of complex bearing shapes and sizes.

Applications of C95500 Bronze Bearings

Due to their exceptional properties, C95500 bronze bearings are used in a variety of demanding applications, such as:

  • Heavy Machinery: Bearings in industrial machinery that require high load-bearing capacity and wear resistance.
  • Marine Applications: Components exposed to corrosive seawater environments benefit from the alloy’s corrosion resistance.
  • Aerospace Industry: High-performance bearings that must endure extreme temperatures and stresses in aerospace applications.
  • Automotive Industry: Bearings and bushings in vehicles that demand high durability and reliability.

Manufacturing and Quality Control

Manufacturing C95500 bronze bearings involves stringent quality control measures to ensure that the final product meets the required specifications. This includes:

  • Chemical Composition Testing: Verifying that the alloy contains the precise amounts of copper, aluminum, iron, and manganese.
  • Mechanical Property Testing: Ensuring the alloy’s strength, hardness, and other mechanical properties meet the necessary standards.
  • Dimensional Accuracy: Ensuring that the manufactured bearings conform to the specified dimensions and tolerances.

Conclusion

C95500 bronze bearings represent a benchmark in bearing technology, offering a combination of high strength, excellent wear resistance, and good corrosion resistance. These properties make them suitable for a wide range of demanding applications, from heavy machinery to aerospace components. By choosing C95500 bronze bearings, industries can ensure reliable and efficient performance, reducing maintenance costs and enhancing the longevity of their equipment

Graphite Bushing, Bushing, Tin-free Bronze, bronze bush

C95500 Bronze Bearings

SELF-LUBRICATING BEARING

ASTM B271 C95500 Bronze Bearings with Graphite Lubricant Plugs: A Superior Choice for Large Diameter Applications

In the realm of industrial applications, where reliability and durability are paramount, the use of advanced materials and designs can make a significant difference. Bearings made from ASTM B271 C95500 bronze alloy, featuring graphite lubricant plugs, exemplify such advancements. These bearings are particularly effective for large diameter applications, offering unmatched performance and reduced maintenance.

Composition and Properties of ASTM B271 C95500 Bronze

The C95500 bronze alloy, conforming to ASTM B271 standards, is an aluminum bronze known for its superior mechanical properties. The typical composition includes:

  • Copper (Cu): 77%
  • Aluminum (Al): 10-11.5%
  • Iron (Fe): 3-5%
  • Manganese (Mn): 0.5-1.5%

These elements combine to impart several critical properties to C95500 bronze:

  • High Strength: The significant aluminum content provides excellent tensile strength, making it ideal for heavy load applications.
  • Wear Resistance: The presence of iron and manganese enhances hardness and wear resistance, ensuring longevity.
  • Corrosion Resistance: The alloy’s composition offers good resistance to corrosion, suitable for harsh environments.
  • Heat Resistance: Maintains mechanical properties at elevated temperatures, crucial for high-temperature applications.

Advantages of Graphite Lubricant Plugs

The inclusion of graphite lubricant plugs in C95500 bronze bearings further enhances their performance:

  • Self-Lubrication: Graphite plugs provide continuous lubrication, reducing friction and wear without the need for external lubricants.
  • Maintenance Reduction: Self-lubricating properties mean less frequent maintenance and lower operational costs.
  • Enhanced Performance: Graphite’s lubricating properties ensure smoother operation and increased efficiency, particularly in large diameter bearings where consistent lubrication is critical.

Ideal Applications for Large Diameter Bearings

Bearings with an inner diameter greater than 180 mm, made from C95500 bronze and featuring graphite lubricant plugs, are well-suited for several demanding applications:

  • Heavy Industrial Machinery: These bearings are perfect for heavy machinery that operates under high loads and requires reliable performance.
  • Marine Engineering: The corrosion resistance of C95500 bronze and the self-lubricating properties of graphite make these bearings ideal for marine applications.
  • Aerospace and Automotive: In aerospace and automotive industries, where components must endure extreme conditions, these bearings offer durability and reduced maintenance needs.
  • Mining and Construction Equipment: The high strength and wear resistance of C95500 bronze are crucial for equipment used in mining and construction.

Manufacturing and Quality Assurance

The manufacturing process for ASTM B271 C95500 bronze bearings with graphite plugs involves rigorous quality control to ensure the highest standards:

  • Chemical Composition Testing: Ensuring the precise composition of copper, aluminum, iron, and manganese.
  • Mechanical Properties Testing: Verifying strength, hardness, and other mechanical properties to meet required standards.
  • Dimensional Accuracy: Ensuring the bearings meet specified dimensions and tolerances, critical for large diameter bearings.

Conclusion

ASTM B271 C95500 bronze bearings with graphite lubricant plugs represent the pinnacle of bearing technology for large diameter applications. Combining the high strength, wear resistance, and corrosion resistance of C95500 bronze with the self-lubricating properties of graphite plugs, these bearings offer unmatched performance and reliability. Their application in heavy machinery, marine engineering, aerospace, automotive, mining, and construction equipment ensures durable and efficient operation, reducing maintenance costs and enhancing the longevity of critical components. By choosing C95500 bronze bearings with graphite plugs, industries can achieve superior performance and cost-efficiency in their most demanding applications.

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