Project Description

Custom Guide Bearing Manufacture – Customized Bushing Solutions

Custom solutions for your engineering needs. Bushing Material:Graphite Impregnated Brass

High quality guide bush within very short delivery times. Custom Made Bearings – bronze bearings wholesale. In few year growths, supplying related oilless bearing & guide bushes to customer in the world and does it best to realize customer satisfaction as a global china company by safety management and post management service system. We will do our best to be a great company enjoys strong economies of scale and offers competitive prices to all our customers. We are proud to achieved total customer satisfaction and reliable and fast delivery services by airfreight and shipments which are delivered promptly to all our customers. Application field: Widely used in hydraulic and pneumatic industry, forging machine tool industry, plastic machinery industry, lifting and handling machinery, port machinery, office, fitness machinery, textile machinery, food packaging, filling machinery, chemical machinery, printing and packaging, paper machinery, automobiles, railways Automobile and locomotive, shipbuilding industry, plastic machine industry, metallurgical machinery, construction machinery and so on.

100%

“Material: Bronze with graphite inserts. We received the best services we could hope for!”

0
Projects completed
0
Satisfied Clients
0
Tons of concrete used
0
Amazing employees

Guide bush – Long-term Wear Resistance

Guide bushes bronze, maintenance-free, Offering Superior Performance In Hundreds Of Applications Replacing Carbon Bearings. Reduced costs & downtime. Services: Custom Design, Engineering Support, Short Lead Times.

standard guide bush

Graphite Bushings And Bearings – Increased Productivity

Straight Guide Bush, Strives to Offer Cost-saving, Stable Performance Bearings and Bushings. Contact Us. 100% Quality Guaranteed. Worldwide On-time Shipping. View Our Products.

Guide Bush With Graphite Insert, Self-lubricating. Maintenance-free. Tribologically optimized.

Trusted & reliable guide bushes supplier, One-stop supplier from raw material casting to finished product

Trusted handyman services

Strives to provide excellent quality bronze parts. By providing innovative, value-add, market on times, cost-effective, professional technical support. Perfect quality assurance system, sophisticated testing equipment, excellent quality resources.

Plastic Mould Bushing Supplies

We offers a large range of Plastic Mould Tooling Bushing Supplies for Injection and Blow Moulds. These products include: Guide Pins and Bushes, Ejector Pins and Sleeves, Mould Components, and Finishing Flange Bushing & Bearing.

Graphite Plugged Oil-free Bushing

Guide Self-lubricating Bushes

Guide Bushes Bronze, Maintenance-free, Ready & Waiting To Assist

  • Base Material: Special Brass, VDI guide element – self lubricating bearing bushing

  • Self-lubricating guide bushes

  • Lubricant: Graphite

  • Custom-made gude bushes

Our company specializes in the production of high-standard brass bushes, aluminum bronze bushes, tin bronze bearings, phosphor bronze bushing, manganese bronze bushing, lead bronze bearing, implementing Chinese or foreign standards, and can also be produced according to customer requirements. Due to our high quality and good price for the guide bushes, our company able to co-operation with various of the industry to be the best business supporters.

OUR TARGETS

  • Good in price
  • Good in Efficiency
  • Good in Quality
  • Good in Services

Technical requirements and process flow of guide bush processing
Technical requirements for guide bush processing:

(1) After the guide bush is processed, the cylindricity tolerance of its working part should meet the requirements.

(2) The guide bush should be carburized after processing. The quenching hardness of the carburized bimetallic bushing is 58-62 HRC, and the carburized layer should be uniform.

(3) The coaxiality tolerance of the diameter of the guide sleeve and the fixed die base should not exceed 1/2 of the diameter tolerance of the graphite guide sleeve in the working part. For the processing of the guide bush, the general graphite inlaid bearing is to leave a grinding allowance of 0.3mm after rough turning. Circular grinding.

The technological process of guide bush processing:

(1) Material preparation: Cut off the round steel, leave a cutting allowance of 4 mm (both ends) for the end face within the length range, and leave a turning allowance of 3 to 4 mm on the diameter of the cylinder.

(2) Drilling: leave 2-3mm allowance for turning end face, 2mm allowance for turning and grinding for drilling guide sleeve holes, and allowance for grinding for turning cylindrical tools, boring holes and oil grooves.

(3) Turning: Turn the other end to meet the size requirements, and turn the outer circle to the size.

(4) Inspection: inspect the dimensions of the first few processes.

(5) Heat treatment: according to the heat treatment process, to ensure that the depth of the carburized layer is 0.8-1.2mm, and the hardness is 58-62 HRC.

(6) Grinding: Grind the inner hole with a grinding allowance of 0.01 mm, and grind the outer circle to the size.

VDI Guide bush according to DIN 9834, Price and delivery time on request.

Manufacturers of maintenance-free guide bushes. provides services and quality products to provide you with the best possible solutions for your needs at any time.

 

Build a brand with quality
Leading the market with innovation
Spacious and bright production workshops, automated and sophisticated production equipment, standardized operating procedures, high-quality professionals, and the organic combination of hardware management and software management outline a busy and orderly first site.

Guide Bushing Bearing Life, the Service life of copper sleeve bearings

How to calculate the life of the bearing of the copper sleeve? To calculate the life of the copper sleeve bearing, the first thing we need to do now for the copper bearing is to calculate its PV value. PV refers to the sum of the products of the bearing under certain load and linear speed conditions. The PV value is related to the service life of the copper sleeve bearing. Therefore, it is recommended to use the lower and safe PV value of the bushing as much as possible during planning to ensure that the bearing will have a longer service life. Although the sample my country has clear PV values of various materials, However, these tin bronze sleeves are measured under rotating conditions, and the reality has proved that designers still need to consider many factors when planning the life of the copper sleeve bearings. In addition, the temperature of the environment is also a material that must be consulted. Due to the rise in temperature, the cooperation gap between the bearing of the copper sleeve and the seat control will change, and the cooperation tolerance between the shaft and the inner hole of the bearing will also change. , These will affect the final life of the bearing of the copper sleeve. Under normal circumstances, the life of the bearings we produce is about 70,000 hours, so it is necessary to take good care of the bearing of the copper sleeve.

Design and manufacture of graphite guide bushes & bearings

The structural diversity of carbon materials originates from the diversity of chemical bonding between carbon/carbon atoms, thus bimetallic bushings also provide the designability of carbon materials. Due to its production process and the designability of raw materials, graphite bearings provide a certain space for graphite guide sleeves for design and manufacturing, so that graphite bearings with different performances and suitable for various graphite inlaid bearing technical conditions and use environments can be manufactured.

PV value is an important parameter in bearing design

PV=P.V

P–unit area load pressure, MPa;

V–axis linear velocity, m/s.

When the PV value exceeds the limit value of various materials, abnormal temperature rise and wear will be caused. Generally, the design should leave a margin, and the reference PV value should be 50%–70% of the limit value. In actual work, the running of the bearing can be divided into dry running and wet running due to different environments. In the case of dry running, the maximum load allowed by graphite bearings is limited by the strength of the bearing and the allowable wear rate. The maximum allowable linear speed is limited by the heat generated on the bearing friction surface. The wear rate is affected by conditions such as bearing material, shaft and bearing surface processing, load, speed and surrounding media. In the case of dry running, the allowable PV value of the bearing is also directly affected by the bearing material, and the allowable PV value at high temperature must be much smaller than that at low temperature. When the bearing is immersed in liquid or splashed by liquid (wet running), its friction and wear can be greatly reduced. In addition, the liquid can help dissipate the heat generated by friction, which greatly increases the allowable PV value of graphite bearings. Under actual conditions, the allowable PV value of wet running may be nearly a hundred times higher than that of dry running.

The design types of graphite bearings are cylindrical, cylindrical instead of flanged, circular, and special structures. However, considering the strength of graphite bearings, the thickness of carbon bearings must be larger than that of metal bearings, and the thickness of the inner diameter is 1/5-1/7. Appropriate, the minimum is 3mm or more, and the length of the bearing is more than 2 times the inner diameter. When the bearing is running, the temperature will rise, and the running clearance can be determined according to the thermal expansion of the shaft and the bearing, generally about 0.3% of the shaft diameter.

The manufacturing process of carbon graphite bearings is roughly the same as other carbon products. The basic process includes: selection of raw materials, pretreatment of raw materials, crushing of raw materials, screening and classification, batching of granular and powdery materials, selection of binders, Mixing, kneading, rolling, milling, pressing, roasting, and artificial graphite products also require graphitization, impregnation, machining, etc. In order to increase mechanical strength and impact resistance, some graphite bearings also require metals (such as antimony, copper, etc.). , lead, etc.) impregnation, and finally achieve the required technical properties, and then machined into the required geometric dimensions.

The powder metallurgy method is used for the production of bronze-graphite oil-impregnated bearings. In order to increase the bearing load, iron powder is added to the new bronze-graphite oil-impregnated bearing. A small amount of kerosene or engine oil is made into a mixture, and then an appropriate amount of flake graphite powder less than 75um, molybdenum disulfide, etc. is added. After mixing, the billet is taken by cold pressing and sintered at a temperature of 780C-895C. The manufacturing process of other bronze-graphite oil-impregnated bearings is roughly the same as the above process, selecting powder, mixing, pressing, sintering, and shaping. The main parameters of general bronze graphite oil-impregnated bearings: the false specific gravity is 5.5g/cm3–6.0g/cm3, the radial damage strength is generally not less than 2.5N, and the volume oil immersion rate of No. 20 engine oil is not less than 15%.

There are two manufacturing methods for inlaid graphite bearings. One is the casting method. After the graphite sliders with the processed geometric dimensions are distributed in the casting mold according to the design, they are cast with molten metal, and then machined to the required size. Second, on the metal substrate, according to a certain arrangement, first process some holes, and then evenly mix graphite, MoS2 and binder in a certain ratio to make a lubricant, solidify in the holes, and meet the requirements after processing. Size, compressive strength and thermal expansion coefficient of inlaid graphite bearings generally depend on the metal material. For example, M551 inlaid graphite bearing has a load of 50MPa, an operating temperature of 500C, and a PV value of 5MPa.m/s. It is suitable for low-speed/heavy-load occasions and has strong adaptability to harsh environments such as dust pollution.

Why choose bronze and graphite plugged for die guide bush?

Why choose bronze and graphite column for die guide bush?
The graphite copper sleeve has a wide operating temperature, sufficient solid lubricating material content, uniform release, excellent self-lubricating performance, and occlusion, which can effectively protect the journal and achieve the purpose of durable use

What is the best material for copper sleeves for equipment?
High hardness, excellent wear resistance, not easy to cause seizure, good composite bushing casting performance and cutting performance, good corrosion resistance in the atmosphere and fresh water.

Solid Graphite Bronze Bearing

With wear-resistant metal material as the base, it reduces the friction factor by adding various lubricating materials and realizes self-lubrication. This material structure combines the advantages of high load of metal, good impact resistance and low friction coefficient of non-metal, which can meet the use of different working conditions. According to the different distribution of solid lubricant, it is divided into two categories: inlay type which is arranged according to certain ratio rules and dispersion type solid lubrication bearing which is evenly distributed in the working layer, inlay type solid lubrication bearing is suitable for low speed medium and high load, while dispersion type solid lubrication bearing can keep very low friction coefficient even in micro-motion, medium and high speed conditions.

  • The self-lubricating bush that can do more – Custom Guide Bushing Size Options!

  • Oil Free Bush, Custom Oilless Bushing & Wear Plate Solution!

  • For bulk oilless guide bushes orders, please contact our sales department!

Ready to growth your business?

General Machinery Standard Guide Bush, Plastic Machinery Mould Oilless Bearing Bushing,

Stamping Machinery Mould Standard Size, Oilless Wear Plate And Self-Lubricating Graphite Bushing

solid bronze bushings

Bronze Guide Bushings | Products & Suppliers

Guide bushes bronze, maintenance-free

Metal Stamping Punches & Dies Oilless Bushing

Straight Guide Bush | Guide Pin Supplier – Injection mold maker

Guide pin and bushing

Standard guide pins & bushings

  • Guide Pin Bushings

  • Made of solid aluminum bronze with self-lubricating graphite, guide bushes bronze are available in all industry standard (inch) sizes. Metric sizes are also available.

Guide bushings, Precision Products Offering Bronze With Graphite. Guide Bushing Supplier.
  • 316 stainless steel washers

    Stainless Steel Washers - Wholesale Suppliers Online, Din 9021 Washer, DIN 9021 Washer large - Stainless Steel

  • Cost down, life up with motion plastics

    Massage Gun Bushings Parts

    Reliable & Safe Bearing bushing for Massage gun, High-performance Metal Bearing Polymers for Motion, Cost down, life up with lubricated bushing.

  • bronze-plain-bearing-roller-buses-flange-size

    Bearing Housing

    Overview, bushing bearing selection, and application recommendations.

Types and selection of self-lubricating bearings.

Beautifully crafted leather products.

Made of solid bronze with self-lubricating graphite, Guide Pin Bushings are available in all industry standard (metric and inch) sizes. Gas lubrication bearing is a kind of solid lubrication bearing, which is based on wear-resistant metal material, and it can reduce the friction coefficient by adding various lubricating materials to realize self-lubrication. With the development of industrial technology and the progress of science and technology, the performance and reliability of bearings are required more and more under some special harsh working conditions. For example: low temperature, high temperature, vacuum, underwater, heavy load, etc., due to the failure of grease lubrication and oil film can not be effectively formed, the traditional grease lubrication-based rolling bearing is difficult to carry and reduce friction. However, sliding bearings relying on solid lubricating materials can still show excellent performance in such environments. Mosaic self-lubricating bearing as a solid lubrication bearing is based on wear-resistant metal material, and by adding various lubricating materials to reduce the friction coefficient and realize self-lubrication. The material structure combines the advantages of high load, good impact resistance and low friction coefficient of non-metal, which is suitable for different working conditions. The inlay solid lubrication bearing is suitable for low speed, high load, and can keep very low friction coefficient in the case of oscillation, reciprocating motion, frequent starting and other grease can not maintain a complete lubrication film.

1、Copper-based inlaid self-lubricating bearings.

Copper alloy inlay self-lubricating bearings (GB/T23894-2009) is the most widely used products in the inlay self-lubricating bearings. This material structure set metal load high, good impact resistance, low non-metallic friction coefficient and solid lubricant self-lubricating properties in one, applicable to different working conditions.

There is no need for oiling and maintenance during use. The products are widely used in high load, intermittent or rocking motion, such as steam locomotive production line, hydraulic turbine, reservoir working/accident door, plastic machinery, etc.

Steel base inlay self-lubricating bearing: Steel base inlay self-lubricating bearing is an enhanced product with high compression performance. It can discharge lubricating particles during the working process, so that a diaphragm is formed between the bushings, with better anti-blocking than single oil lubrication, with better anti-bite performance than single oil lubrication, and with high compression performance and the ability to discharge lubricating particles during the working. It is especially suitable for the support parts of lifting machinery.

For example: winch support, crane support, but not suitable for water or acid and alkali occasions.

Cast iron inlaid self-lubricating bearings.

Cast iron inlay bearing is a new product of solid lubricant with HT 250 as base material, which is a typical material saving product. If the pressure is less than 14.5N/mm~2 or mechanical performance requirements, it can be used as a substitute for JDB-2 material, which can greatly reduce the cost and meet the usage requirements.

For example: mold guide pillar, injection molding machine mold frame and other fields can be fully used.

4, steel-based copper alloy inlay self-lubricating bearings.

With self-lubricating steel-based copper alloy bearing as the basic material of the bearing, the high strength copper alloy is cast on the surface of high quality carbon steel. Solid bearing using the manufacturing process to make copper, steel joint surface and gold fully combined, and high-strength copper alloy casting in the surface of high-quality carbon steel, as the basic material of the bearing. It not only reduces the material cost, but also improves its load-bearing capacity. The solid lubricant is embedded in the working surface, which can greatly reduce the friction coefficient of the bearing and achieve the purpose of self-lubrication.

5、Copper alloy inner ring self-lubricating plain bearing.

Copper alloy inner ring self-lubricating sliding bearing is a kind of sliding bearing with self-lubricating performance, which can be rotated or swung at will. Bearing inner ring made of special copper alloy, inner ring spherical inlay solid lubricant, outer ring made of bearing steel, after heat treatment phosphate or chrome plating and polishing.

6、Bimetallic spiral inlay self-lubricating bearing.

Bimetallic spiral inlay self-lubricating bearing is a continuous sliding bearing produced by solid bearing. It is a new type of thin-walled solid lubrication bearing, made of bimetallic plate as the substrate, alloy layer embedded with special solid lubricant. Due to the use of high-strength bearing alloy material as the substrate, the ideal filling material is wear-resistant agent, reasonable diamond block lubrication design, the lubrication area is greater than 25%, can play a good role in lubrication and wear resistance.

Bimetallic self-lubricating bearings are used in automobile gearboxes, generators, elevators, cranes and gold control machinery.

7、Copper alloy inlay self-lubricating bearing.

Copper alloy spiral inlay self-lubricating bearing is also a continuous plain bearing. Solid lubrication bearing is made of high-density copper alloy strip with special formula, the surface embedded solid lubricant is made by coiling, molding and other methods. Due to the use of high elongation copper alloy material as the substrate, ultra-thin spiral sleeves can be made, and the ideal filling material can be used as lubricant.

100%

“Guide Pin Bushings, Surface finish: Self-lubricating.!”

Precision guide bushings (oilless type)

Guide bushes bronze, maintenance-free

Material: Bronze with graphite inserts. – Surface finish: Self-lubricating. Oilless Guide Bushes Graphite Embedded Bush, Guide Bush Mould Plugged Graphite Bronze Bushing

Guide Bushes and thrust washers, oil-free self-lubricating

Yoga takes you into the present moment. The only place where life exists.

Maintenance-free bearing and guide bushes, bronze with solid lubricant …Guide bushes for ejector and stripper plates, self-lubricating. In order to solve the lubrication problems of high temperature, low speed, heavy load, high dust, water washing, and shock vibration in mechanical equipment, oil-free self-lubricating bearings are selected. Self-Lubricating Guide Bushes – Mould & Die Solutions!

1. bearing structure self-lubricating bearing is a composite bearing, it is in the bearing matrix of the metal friction surface to form the appropriate size and order of the hole, the molybdenum disulfide, and graphite embedded in the metal sleeve on the composite self-lubricating slider, made of composite bearings. The solid lubricant has a friction area of 25%/65%. The solid self-wetting slider can work normally at 280℃. However, due to its low mechanical strength, weak load-bearing capacity, and easy deformation, it can be embedded in the metal groove to suppress this defect and form a metal part as a load-bearing force, while the self-lubricating block acts as a lubricating agent.

The lubrication mechanism of self-lubricating bearing is that in the sliding friction between the bushings, some self-lubricating material molecules are transferred to the metal surface of the shaft, filling the micro-uneven surface and forming a more stable solid lubricating film. The solid lubricating film is made to grind in between to prevent the shaft and sleeve from adhesive wear. This reasonable combination combines the complementary advantages of copper alloy and non-metallic anti-wear materials, especially suitable for oil-free, high temperature, high load, low speed, anti-fouling, corrosion resistance and strong radiation environment in the range of motion. As well as permeate in water or other solutions, in special working conditions simply can not be lubricated.

2. The specific surface area of the self-lubricating block is larger than the surface area of the self-lubricating block, which is related to the operating speed, bearing strength, low working speed, bearing strength, and metal occupying area. For example, the trolley walking wheel self-lubricating block self-lubricating block area of about 25%, the spindle mechanism rotating shaft bearing is fully lubricated, bearing strength is not large, self-lubricating block occupies an area of about 65%.

3, shaft tile material technical requirements: self-lubricating bearing bush made of alloy copper. The liner should have high hardness, the hardness shall not be less than HRC45.

Self-lubricating block geometric shape and structural requirements. The self-lubricating slider has two kinds of cylindrical and rectangular. Self-lubrication can use a cylindrical shape according to the size of the area, on the other hand, a rectangular shape can be used. Any shape must be firmly trimmed to prevent it from falling off during work.

5. The coefficient of linear expansion of a self-lubricating block with a clearance value between the bushing and the shaft is approximately 10 times that of steel. To accommodate changes in bearing temperature, the clearance between the shaft and bushing is 0.032-0.15 mm of the original metal part, increasing by 0.45-0.5 mm. the self-lubricating block protrudes 0.2-0.4 mm from the bushing metal on the side of the friction sub. This will produce sufficient lubrication and reduce power consumption during the initial grinding phase of bearing operation.

Oilless prototypes

Oilless Graphite Bearing- Volume & Custom Production

We Offer Custom Self-lubricating Bearing Bushing & Graphite Product & Manufacturing. Know More. Fill Out the Contact Form Or Call Us Directly For Any Query. Expert in urgencies and fast delivery of flanges & forgings. Contact us! Fanged bushing according different standards or special requirements.

  • Fill Out the Form To Ask Any Query To a Bearing Plugged Graphite Graphite Expert.

  • Select a Material: Find the ideal bearing material. Use our material selection design.

bronze guide bushings

Call us

Special parts request

  • + 86 (0)18258386757

  • +86 (0)57384499350