wear pads
wear pads
Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.
Manufacturing on Demand
wear pads
Metallic, Lubricant Impregnated Brass Wear Pads Metric
Bronze wear pads play a crucial role in the functioning of industrial equipment by minimizing friction and wear among moving components. These pads are crafted from bronze alloys like C93200 (SAE 660) bearing bronze, known for its superior lubrication qualities. Acting as a buffer between interacting surfaces, they offer a robust and low-friction interface suited for demanding tasks. Employed across numerous sectors, bronze wear pads are essential for extending the service life of machinery parts and facilitating their seamless performance.
Manufacturing Jdb Bearing Graphite Plugged Bronze Wear Plate
Bronze wear pads are components used in various industrial applications to reduce friction and wear between moving parts. They are available in different styles and sizes, and can be made from bronze material with or without oil-impregnated graphite plugs. When graphite plugs are included, they typically cover 25-30% of the wear surface and are arranged to provide optimal coverage regardless of the direction of engagement with the wear plate.
bronze wear pads are a critical component in reducing wear and extending the life of industrial machinery. They come in various materials and configurations, with options for self-lubrication and customization to meet the needs of different applications.
Materials for Bronze Pads:
Available in bronze, these pads can be obtained with or without oil-impregnated graphite plugs. When selected with graphite plugs, these plugs occupy 25-30% of the pad’s wear surface, strategically positioned to ensure maximum coverage regardless of the wear plate’s direction of engagement.
Graphite impregnated bronze wear pads are a specialized type of wear-resistant material that combines the strength and durability of bronze with the self-lubricating properties of graphite. These wear pads are designed to operate under high load and temperature conditions, providing a maintenance-free solution for various industrial applications. The graphite within the bronze matrix acts as a solid lubricant, reducing friction and wear between sliding surfaces, which is particularly beneficial in environments where liquid lubricants cannot be used or are undesirable.
graphite impregnated bronze wear pads are a versatile and durable solution for reducing friction and wear in a wide range of industrial applications. Their self-lubricating properties, combined with high load capacity and resistance to harsh conditions, make them an ideal choice for extending the lifespan and efficiency of machinery and equipment.
Bronze Wear Pads for Industrial Machinery， Bearing Bronze
Metallic, Graphite Impregnated Brass Wear Pads, Slide Plate, Metric
When it comes to wearing pads on a graphite plate, the pertinent details include the material composition and thickness. The material for these pads can vary depending on the application and desired characteristics. Common options encompass bronze alloys, such as aluminum bronze, often infused with graphite to enhance lubrication and diminish friction between moving components. Additionally, aluminum bronze graphite wear plates are utilized for their notable load capacity, wear resistance, and self-lubricating properties.
The thickness of wearing pads on a graphite plate is also variable, tailored to specific applications and needs. For instance, in friction and wear experiments concerning carbon-graphite material systems, pad specimens are typically machined to a surface finish of 0.4 micrometers, lightly sanded with 600-grit polishing paper, and then burnished against a lint-free cloth. In other studies, wear calculations rely on pretest and post-test weight measurements of pad specimens, with wear rates influenced by factors like sliding speed, contact pressure, and the presence of lubricants.
Overall, selecting the appropriate material and thickness for wearing pads on a graphite plate should consider factors such as load capacity, operational conditions, friction and wear characteristics, thermal conductivity, dimensional stability, material availability, customization options, and the reputation of the manufacturer.
Bronze wear pads serve as essential components in numerous industrial settings, aimed at diminishing friction and extending the lifespan of moving parts. These pads come in a variety of designs and dimensions, crafted from bronze, optionally enhanced with graphite plugs for self-lubrication. When present, graphite typically occupies 25-30% of the pad’s surface, strategically distributed to ensure uniform coverage across all contact points with the wear plate.
C95400 Aluminum Bronze, often referred to as C954, is a highly regarded material in industrial applications due to its excellent mechanical and physical properties. This alloy is known for its high yield and tensile strength, good ductility, weldability, and particularly its exceptional resistance to wear, fatigue, and deformation under shock or overload conditions. These characteristics make it an ideal choice for various heavy-duty applications. Bronze Wear Pad for Industrial Machinery
Oil grooves wear pad refers to a component used in various applications, including machinery, equipment, and vehicles. These wear pads are designed to reduce friction and wear, ensuring the longevity of the components they are attached to. They can be produced from a variety of materials, such as cast bronze alloy, which is known for its high load capacity, light weight, and excellent resistance to corrosion.
The oil grooves in these wear pads serve a critical purpose. They allow oil or lubricant to flow through the grooves, reducing friction between the moving parts and preventing wear and tear. This is particularly important in high-load, high-speed applications where the risk of seizure and damage is high.
The design of these wear pads can vary depending on the specific application. They may be customized with features such as positioning holes and oil grooves based on the requirements of the application. In some cases, these wear pads can be self-lubricating, with the incorporation of solid lubricants such as graphite, molybdenum disulfide, PTFE, or a combination of lubricant fillers.
When selecting a wear pad, it is essential to consider the specific requirements of the application, including the operating environment, load capacity, and speed. By choosing a wear pad with appropriate oil grooves and lubrication features, you can ensure the longevity and optimal performance of the components it is attached to.
Plain Bronze and Self-Lubricating Wear Strips, Wear Pads
C86300 manganese bronze, also recognized as SAE 430B, stands out as a robust, non-heat-treatable copper alloy extensively employed in wear plate and pad manufacturing. Its widespread use owes to its exceptional wear characteristics and remarkable bearing strength, particularly suited for enduring heavy loads and slow speeds.
Several key attributes of C86300 manganese bronze render it well-suited for wear plate applications:
High strength and hardness, ensuring resilience under heavy loads.
Excellent wear resistance, facilitating reliable operation at low speeds with proper lubrication.
Corrosion resistance across diverse environments including marine, industrial, and hydraulic settings.
Superior machinability, enabling fabrication through casting, forging, or extrusion into various shapes and sizes.
While alternative bronze alloys like aluminum bronze (C95400) and nickel-aluminum bronze (C63000) also offer commendable wear resistance and strength, C86300 manganese bronze remains a prevalent and time-tested choice for wear plate and pad applications.
In essence, C86300 manganese bronze, or SAE 430B, emerges as an optimal material for wear plate and pad usage demanding high strength, wear resistance, and corrosion resistance.
|
Material
|
CuZn25Al5Mn4Fe3
|
Self-Lubricating Slide Bronze Plate JDB Copper Base Graphite Washer Plate Customized Spare Parts For High Load MachinerySelf Lubricating Slide Bronze Plate JDB Copper Base Graphite Washer Plate Customized Spare Parts For High Load Machinery
For environments demanding a robust, wear-resistant solution capable of enduring heavy burdens and elevated temperatures, plain bronze wear strips are the go-to choice. These strips are often available with pre-drilled mounting holes to simplify installation.
Graphite-Enhanced Bronze Wear Pads, Bronze Wear Plate
Graphite-enhanced bronze wear pads integrate solid lubricants into a copper base, marrying copper’s excellent electrical and thermal conductivities with graphite’s self-lubricating characteristics. This synergy makes them ideal for high-load applications, offering resistance to impacts and efficient casting capabilities. Their durability and resistance to corrosion and pressure make them particularly valuable in heavy machinery and construction equipment.
Wear Pads Customization Flexibility
Bronze wear pads are adaptable to specific needs, offering customization in shape (including L-shaped options) and the incorporation of various solid lubricants for maintenance-free, high-demand scenarios. This includes the possibility of crafting custom wear plates with specialized lubrication channels.
Wear Pads Material Selection
The choice of bronze alloy—ranging from tin, aluminum, beryllium, silicon, to lead bronze—depends on the application’s unique requirements, whether it’s enhanced strength or improved corrosion resistance.
Broad Applications
These pads find their place across a wide spectrum of industrial machinery, such as in metallurgical continuous casting machines, rolling mills, mining equipment, ships, turbines, injection molding machines, and numerous production lines, playing a pivotal role in equipment efficiency and maintenance reduction.
Wear Pads Supply and Availability
We offer a broad selection of bronze wear pads and strips, ready for dispatch. These include both standard and custom options, catering to the need for self-lubrication and specific application demands.
In essence, bronze wear pads are indispensable for mitigating wear and bolstering the performance and longevity of industrial machinery, available in multiple alloys and configurations, with customization options to suit a diverse range of industrial applications.
Inch Series Plain Bronze and Self-Lubricating Wear Strips
Wear Pads Characteristics
This Inch Series wear strip collection is offered in thicknesses of 1/4″, 3/8″, 1/2″, and 5/8″, crafted from bronze material, optionally enhanced with graphite plugs for self-lubrication. Depending on their dimensions, these strips come equipped with 2 to 8 mounting holes to facilitate installation. For quick and easy identification, each item is clearly labeled with its part number.
For a complete product overview and details on Plain Bronze & Self-Lubricating Wear strips with Mounting Holes – Inch Bronze Wear Pads, The specifications and dimensions of some parts may not be fully covered.
Utilization of C95400 Aluminum Bronze Pads in Various Industries
C95400 Aluminum Bronze is widely recognized for its exceptional durability and ability to endure severe conditions, making it a preferred choice across numerous sectors. Key applications include:
- Bearings and Bushings: Leveraging its superior strength and resistance to both wear and corrosion, C954 is frequently employed in the manufacturing of bearings and bushings for industrial machines.
- Gears: The alloy’s outstanding wear resistance is ideal for the construction of heavily burdened gears, including worm gears and spur gears, along with other gear types.
- Valve Components: Thanks to its corrosion resistance and capacity to handle high pressures, it is extensively used in creating valve bodies, guides, and seats.
- Marine Hardware: The alloy’s ability to resist corrosion in marine environments renders it perfect for use in shipbuilding and for marine hardware components.
- Industrial Machinery: Employed in the production of high-strength clamps, steel industry pressure blocks, and wear plates or pads for machinery, C95400 showcases its versatility and strength.
Characteristics of C95400 Aluminum Bronze
- Chemical Composition: This alloy is primarily composed of at least 83% copper, with aluminum, iron, and nickel added to bolster its strength and resistance to corrosion.
- Mechanical Properties: It boasts a tensile strength around 85 ksi, a yield strength at 0.5% extension under load of about 32 ksi, and an elongation of 12% across 2 inches for continuously cast materials.
- Physical Properties: With a density of 0.269 lb/in³ and specific gravity of 7.45, its thermal conductivity is noted at 33.9 Btu/sq ft/ft hr/°F at 68°F. The coefficient of thermal expansion is 9 · 10^-6 per °F (from 68-572 °F).
- Fabrication Properties: C95400 is recognized for its good solderability and brazability, although oxyacetylene welding is generally discouraged. It also has a favorable machinability rating of 60, indicating its ease of manufacturing into various components.
We are manufacturer of precision mold parts， bronze wear pads, slide plate ,we can provide or customize our products like ejector pins or guide bush and plates to our customers.We are strict with our quality ,we are promoting our products to the world ,plaese contact me if you interest .
Bronze Graphite Bearing Sold Lubricating Pad Slide Plate
Material:
1. CuZn25Al6Fe3Mn3 + Graphite
2. ZCuAl9Fe4Ni4Mn2 + Graphite
3. ZCuSn5AlPb5Zn5 + Graphite
4. ZCuSn10Zn2 + Graphite
5. HT250# Cast Iron + Graphite
6.CuSn6Zn6Pb3 + graphite or MOS2
7.CuSn12 + Graphite.
8. CuZn25Al6Fe3Mn3 (High-stress Brass)
Your expert in self-lubricating Bearing
and Bronze alloys – serving globally
