Flanged

Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.

Flanged

Explore Our Selection Of Plain Sleeve Bearing

Flanged Grooved Cast Bronze Bearings: Customization and Options

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Flanged cast bronze bushings， Plain bearing bushes with flange

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Flange bushings are sleeve type bearings with a “flange” or “shoulder”.

Flanged cast bronze bushings are a type of bearing that incorporates a flange or shoulder as part of its design. These bushings are engineered to provide a robust and reliable solution for various mechanical applications where precise positioning and load handling are required.

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ALUMINIUM BRONZE BUSHING
flange graphite bronze bearing

Flanged Cast Bronze Bushings， Shouldered， High-Tensile Brass Alloy, Bronze Flange Bushing

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Reduce friction with our custom grooved cast bronze bushings & bearings. Efficient lubrication paths for every application. Consult our experts today!

Solid lubricants can include materials such as graphite, molybdenum disulfide (MoS2), polytetrafluoroethylene (PTFE), and others. These materials have the ability to reduce friction between contacting surfaces and can operate in extreme temperatures or environments where liquid lubricants might evaporate or freeze.

Providing Brass, Bronze, and Specialty Copper Alloys, Copper Alloy Machining Services

Oil Free Bushings – Bronze, Flanged

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Need durable bronze bushings? Choose customized groove patterns for reduced wear & longer life. Expert guidance available. Contact us!

Here are some key points about flanged cast bronze bushings:

  1. Mounting and Positioning: The flange on a cast bronze bushing serves as a mounting aid. It provides a broader surface area for secure attachment to a machine component or structure. This can be particularly useful in applications where the bushing needs to be accurately positioned and held in place.
  2. Load Handling: Flanged bushings are designed to manage both radial loads (forces acting perpendicular to the axis of rotation) and thrust loads (forces acting parallel to the axis of rotation). This dual capability makes them versatile for a range of applications.
  3. External Housings: When used with external housings, flanged bearings can provide a stable and sealed environment for the bearing. The flange can form a seal with the housing, protecting the bearing from contaminants and ensuring that lubrication is retained.
  4. Material Properties: Cast bronze is chosen for its self-lubricating properties, corrosion resistance, and ability to withstand high loads. The lead content in the bronze alloy enhances its self-lubricating characteristics, reducing the need for external lubrication and maintenance.
  5. Customization: Flanged bushings can be customized to meet specific application requirements. This includes variations in the size of the flange, the thickness of the bushing, and the pattern of lubrication grooves.
  6. Applications: These bushings are used in a wide range of industrial applications, including marine, automotive, textile machinery, and any application where there is a need for a strong, low-maintenance bearing solution.
  7. Maintenance: Despite their self-lubricating nature, it’s important to periodically check the condition of flanged cast bronze bushings, especially in high-load or high-wear environments, to ensure their longevity.
  8. Installation: Proper installation is critical for the performance and lifespan of flanged bushings. This includes ensuring that the mounting surface is clean, flat, and free from any damage that could lead to premature wear.
  9. Safety: Given that these bushings can handle significant loads, it’s important to follow safety guidelines during installation and operation to prevent accidents or equipment damage.

The use of flanged cast bronze bushings can greatly enhance the performance and reliability of machinery components, making them a popular choice in many heavy-duty and precision applications.

Different Types of Bronze Bushings and Their Applications

Bearing Types (Styles):

Plain: A plain bronze bushing is a straightforward cylindrical bearing without specialized grooves or flanges.
Grooved: Grooved bronze bushings feature surface grooves that retain oil or grease, ideal for applications requiring enhanced lubrication.
Flanged: Flanged bronze bushings have one or two flanges on their sides, offering extra support and positioning.
Thrust Washer: A thrust washer bronze bearing is tailored to manage axial loads and is often used for axial positioning.
Oversized Bearings: Custom-made bronze bearings that fall outside the standard size range.
Applications:

Heavy-Duty Equipment: Bronze bushings are used in heavy machinery like construction and mining equipment.
Machinery Repair: They serve as replacement parts during repairs to restore machinery performance.
Hydraulic: In hydraulic systems, bronze bushings minimize friction and wear in cylinders and other components.
Power Transmission: In gearboxes, drive shafts, and similar components, they increase efficiency.
More Applications: Bronze bushings also have broad uses in automotive, marine, and industrial equipment.
Each type of bronze bushing has distinctive features to cater to various industrial requirements. If you need more details or have specific questions about a style, feel free to ask, and I’ll provide further assistance.

Flange bearings, bushings, and collars are components commonly used in mechanical engineering for various applications, such as supporting rotating shafts or reducing friction in moving parts. Here’s a brief overview of each component you mentioned:

  1. Flange Bearing: A flange bearing is a type of bearing that includes an integral flange. This flange extends radially from the outer ring and provides a means of mounting the bearing in a housing or on a shaft. Flange bearings can be used in applications where the axial location of the bearing must be precisely controlled or where the bearing needs to be secured against axial movement.
  2. Bushing: A bushing is a simple bearing that reduces friction between a rotating part and its stationary surroundings. It is an intermediate piece that allows for the misalignment of the rotating and stationary parts. Bushings can be made from various materials, including bronze, which is a self-lubricating material due to its inherent properties.
  3. Bushing with Collar: A bushing with a collar is a bushing that has an additional flange or collar attached. The collar can serve as a means of attachment or as a way to secure the bushing in place. It can also be used to prevent the bushing from rotating or moving within the housing.
  4. Bronze: Bronze is an alloy consisting primarily of copper, usually with tin as the main additive. It is known for its high strength, good casting properties, and excellent resistance to corrosion. In the context of bearings and bushings, bronze is often chosen because it is self-lubricating, which means it can operate with little or no additional lubrication, making it ideal for applications where lubrication is difficult or undesirable.
  5. Self-Lubricating Bronze Sleeve: A self-lubricating bronze sleeve is a type of bushing that does not require external lubrication to operate. The bronze material contains inherent lubricity, which reduces friction and wear. These sleeves are often used in applications where regular lubrication is not feasible or where there is a need to minimize maintenance.

When selecting these components, it’s important to consider factors such as the load capacity, speed of operation, temperature range, and environmental conditions to ensure they are suitable for the intended application.

Solid Lubricants in Grooved Bearings: Diverse Applications and Design Considerations

Solid lubricants in grooved bearings are invaluable in numerous applications, providing reliable friction reduction where traditional lubricants may fall short.

Key Applications:

  1. High-Temperature Environments: Solid lubricants retain their properties even in extreme heat, unlike liquid lubricants that can break down.
  2. Space Applications: In the vacuum of space, liquid lubricants evaporate quickly, making solid lubricants essential.
  3. Low-Friction Systems: Systems that require minimal friction benefit significantly from the stable performance of solid lubricants.
  4. Maintenance-Reduced Areas: Bearings in hard-to-reach or costly-to-maintain areas benefit from extended service intervals with solid lubricants.

Influential Factors:

  • Solid Lubricant Type: The effectiveness of solid lubricants depends on their type, the groove orientation, load, and operating temperature.
  • Groove Design: Studies reveal that groove structures can significantly influence the lubricant flow within the bearing cavity, directly impacting efficiency and lifespan.

Design Considerations:

  1. Material Compatibility: Ensure the solid lubricant is chemically compatible with the bearing material to prevent degradation.
  2. Groove Design: The shape, size, and positioning of grooves affect lubricant distribution and surface replenishment under load.
  3. Load Conditions: Bearing load determines lubricant performance under pressure and replenishment rates.
  4. Operating Environment: Temperature and contaminants affect lubricant selection and longevity.

In summary, grooved bearings with solid lubricants provide a dependable solution for reducing friction and wear across a range of demanding environments where traditional lubrication methods are inadequate. Designing these bearings involves careful consideration of material compatibility, groove structure, and environmental factors, backed by extensive research in tribology.

 

Material: High Tensile Brass Alloy Solid Lubricant Embedded

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Flange Bearings and Sleeve Bushing

brass bushing

Plain bearing bushes with flange

Oilless Wear Plates

Oil & Grease Groove Bronze Plate

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Oil & Grease Groove Bronze Bushings

ALUMINIUM BRONZE BUSHING

bushings with a flange，The flange Bearing bushing

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The flange bushing consists of five distinct components: the inner diameter (ID), the outer diameter (OD), the bushing’s overall length (OAL), the flange’s outer diameter (FLOD), and the flange thickness (FLTH).

Flanged bronze bushings come in three main types: plain flange bushings, graphite-plugged flange bushings, and oil/grease-grooved flange bushings. A flange…

Providing Brass, Bronze, and Specialty Copper Alloys, Copper Alloy Machining Services

BRONZE ALLOYS

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COPPER ALLOY MACHINING SERVICES

Flanged Bronze Bushings & Sleeve Bearings

Flange Cast Bearing Bushings

Grease Groove Design!

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Solutions For Every Industry

Searching for Dependable Bushing Solutions? viiplus Has What You Need.

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Design Guides, Materials

Bushing design, Comprehensive design manuals covering a range of self-lubricating materials used in all of viiplus’s manufacturing processes.

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Technical Guides

Manufacturing On Demand, Technical Guides For Machining Design. Discover the latest in metal alloys, materials, and design tips for manufacturing custom machined and self-lubricating bearing parts.

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Get Instant Quote

To receive your instant quote, simply upload your drawing file and choose your production process & bushing material.

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Prototyping, Place Order

After you place your order, we will start the production process. You will receive updates when your order has completed production and is ready to be dispatched.

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Receive Your custom Parts

We provide precision-inspected high-quality parts, packing lists and documents, and delivery tracking.

With innovative products, we are a dependable partner in enhancing the efficiency, intelligence, and sustainability of self-lubricating bearings. We produce high-precision components, bushings for powertrain and chassis applications, and various bronze and plain bearing solutions for numerous industrial uses.

High-precision components, self-lubricating bearing, and services

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